Adaptive torque-feedback based engine control

Abstract

The aim of this study was to develop a self-tuning or adaptive SI engine controller using torque feedback as the main control variable, based on direct/indirect measurement and estimation techniques. The indirect methods include in-cylinder pressure measurement, ion current measurement, and crankshaft rotational frequency variation. It is proposed that torque feedback would not only allow the operating set-points to be monitored and achieved under wider conditions (including the extremes of humidity and throttle transients), but to actively select and optimise the set-points on the basis of both performance and fuel economy. A further application could allow the use of multiple fuel types and/or combustion enhancing methods to best effect. An existing experimental facility which comprised a Jaguar AJ-V8 SI engine coupled to a Heenan-Froude Dynamatic GVAL (Mk 1) dynamometer was adopted for this work, in order to provide a flexible distributed engine test system comprising a combined user interface and cylinder pressure monitoring system, a functional dynamometer controller, and a modular engine controller which is close coupled to an embedded PC has been created. The considerable challenges involved in creating this system have meant that the core research objectives of this project have not been met. Nevertheless, an open-architecture software and hardware engine controller and independent throttle controller have been developed, to the point of testing. For the purposes of optimum ignition timing validation and combustion knock detection, an optical cylinder pressure measurement system with crank angle synchronous sampling has been developed. The departure from the project’s initial aims have also highlighted several important aspects of eddy-current dynamometer control, whose closed-loop behaviour was modelled in Simulink to study its control and dynamic response. The design of the dynamometer real-time controller was successfully implemented and evaluated in a more contemporary context using an embedded digital controller.